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G-Man
09-05-2006, 01:26 PM
Hi Guys,
Just getting back connected again here. I have been working on rebuilding a boat on\off all year, and just got her ready for duty again. Thought I would share a few details and pics. May interest some, or let some know their boat troubles could be worse, or convince others to never get a boat. ;)

Story starts last fall ... while running around Boston Harbor in a 14 alum boat, I wanted something that can take the bay chop better yet still small enough to fish the lakes out my way.

I had been thinking about a used 17' Twinvee for a couple years and started looking. Those small cats are not easy to find. I found one and went clear down to Ga to pick it up. Whole rig for $5,700...not too bad.

Boat ran fine on water test, but on way back I noticed water coming out of a small whole on side of boat. I sealed the hole and ran a couple fishing trips last fall. Boat ran fine, but I would drain a couple gallons of water from each sponson ofter the trips. I knew I had a problem. First year, this boat would be in a cold winter, and I had to figure out the issue. Decided to cut a whole in the deck to inspect. I found mold, water, and wood rot. Decided to bite the bullet ... cut the entire deck off and get this boat right. One of the main problems was the cables were run under the deck, but the holes allowed rain water to just full the hull. Twinvee now makes em with a 3" pvc pipe for cables and that's what I needed to do.

The restoration involved hours of grinding out old stringers and junk to get a clean hull. Then started the process is laying more fiberglass, stringers, deck, etc. Basically put the boat back together again. Most of the work was done with a Rotozip tool ... I love that thing!

Talked alot with Twinvee and Jamestown Distributors in Bristol RI. I had never worked with fiberglass before and was not confident I could do the job. After I got a quote from a boat place to put a new deck on for $5,400 I figured I better get with it and learn how to do this. Fiberglass is really not so bad ... laying big pieces yourself can be very frustrating tho ... and I invented some new swears. The ole hull had spider cracks and discoloration, so I decided to buck up the cash to buy some good interlux paints to both prime and paint the whole boat over.

My comfort is that the boat is built better than Twinvee builds em new now. They don't even put any stringers in anymore, just 4lb foam on the 17' boat. The other thing that thrilled me is that the boat actually sits and rides better now than it did before, even tho I have added considerable weight in fiberglass resin and paint. I also completely filled all hull cavities with 2lb foam. The hull was only 1/2 filled before. That boat will not sink even if with a big whole in the hull now. No voids to fill with water.

Anyway, all's well that ends well right? The family likes the boat and it's running really great on the lake tests. This week I hope to bring her to the salt. Also, the motor seems to be solid ... thankfully.

Her's a few of the bad pics

G-Man
09-05-2006, 01:31 PM
Sorry ... I wished I took more pics in hindsight.

Here's a few of the rebuilding ...
New deck .... strengthened the transom
Decided to move the seat back, since I stand to drive ... provides seating for guests.

G-Man
09-05-2006, 01:35 PM
Looks I took no pics of the time consuming foaming and painting process ..oh well.

I had to fix a crack in the front seat and also relocated the fuse box since I moved the fuel tank under the console. Had to grind the console opening as well to allow the tank to slide under console easily.

Started to add the raised deck as well. A new addition she needed.

G-Man
09-05-2006, 01:39 PM
She's in the driveway now ready for action.
Hope to hit the water this week.
Wish me luck.

If you see this lil Blue cat out there say hello.
I'll answer on the radio to G-Man

It's been a long time and a labor of love ... truely testing the patience of my lovely wife ... and she's still with me. :cool:

Go Fish
09-05-2006, 03:07 PM
Now that's how you do it!

Way to go G-Man.

She looks beautiful.

ken70ss396
09-05-2006, 03:35 PM
Nice work! Boat looks great. :cool:
That's a lot of work and tons of labor, but the end result is a new boat.

Bob Parsons
09-05-2006, 05:04 PM
Very impressive

moxie
09-05-2006, 06:59 PM
G-MAN way to go. I had major problems with my motor last week. let me
know if you need company. MOXIE

G-Man
09-06-2006, 09:30 AM
Thanks guys ... I really appreciate the kind words.
You guys all own nice boats ... and you understand what a blessing and curse they can be ... yet we gotta have one ... hard to explain ... especially to the Missus. :cool:

Hiya Moxie ... drop me a PM .. tell me about your motor .. sorry to hear it.
Would be glad to take you out sometime. It will only cost a few of those cool flies you made last winter. :)

Last lil something to share with you guys is the idea of a leaning post. The deck area is small and the sides are low ... hate to see someone overboard .. especially me. ;)

Over the summer I had been researching leaning posts ... there's not a lot out there and to get a pretty stainless one built runs anywhere from $750 - $1,400. I could not find any premade like a bow rail or such...always a custom job ... $$$. Plus I wanted to have one that's easily removeable, since I don't need it while in fresh water or putzin around with the family.

Well, after many visit to Lowes looking down the aisles, I decided to put together the 1st PVC leaning post I have seen. I knew it would have a hillbilly look, but I'm willing to take that risk. :cool:

The design inspiration came from a walker I saw in Walgreen's (#$119) ... a simple design .. and it folds. The basic parts are 1.25" pvc, 1" pvc, .75" EMT pipe which fits inside the 1" pvc, and 1" pvc unions for the removeable bases. The bases are attached to deck with wellnuts. I can provide more detail to anyone interested.

So when it's off, all I have is four 1/2" holes in the deck. It does flex a bit, but sturdy enough to do the job ... I think. :rolleyes:

I'll put the product to the test this week ... and provide an unbiased review. :brow

Let the fun begin!
-G

DaleH
09-07-2006, 07:11 PM
"Help ... I've fallen on my bow deck and I can't get up!"

Sorry, but your last post made me do that :rolleyes: .

Indeed impressive work, the satisfaction you have is - priceless ... no? Cheers :-% !

moxie
09-07-2006, 08:04 PM
G-MAN, you have done it again. Hard work is no problem to you.
I have lost your phone# PM me
MOXIE

fishingdan
09-08-2006, 07:16 AM
Well done Gman. As you said, a refurbished boat is often better than the same boat new.

Looking forward to hearing how the leaning post works. I would suggest installing one more support across the front connecting the two sides(maybe about a foot off the deck). I worry that with ony one across the front now, there isn't support to keep it from twisting side to side.

G-Man
09-11-2006, 08:03 PM
Hi Guys,
That leaning post held up well.
It's rock solid back & forth.
There's slight give if you lean on the back ends.

Yet, when you leaning toward the front it's solid.
No twist or give in any direction.
Note there is 3/4" metal emt pipe inside the pvc. No flex.
I think it's going to work.

" I fallen & can't get up" ... that's funny. ;)

Dan ... I think I saw a post somewhere that you also took up a deck to run the PVC for cables. Yes?

Yes ... I can't describe the relief and sense of pride that it's done .. and works. Even tho my gal keeps reminding me just how much I spent on that GD boat. ;)

fishingdan
09-12-2006, 04:12 PM
Gman,

I ran PVC under the sole of a boat that I built for all of the cables. Here is a set of pics that show it.

Dan's center console build photos (http://pg.photos.yahoo.com/ph/redbird1988/my_photos)

I will be ripping up the floor of my current project (a 1978 Penn Yan Explorer - outboard model) starting in a month after my fishing season comes to an end.

Dan

G-Man
09-13-2006, 11:47 AM
Wow!
You built that nice boat from scratch?!
I'm impressed!

It sits so light in the water for a wood boat ... really nice work.
You must like it to take on another project.

I redid the alum boat 2 winters ago and this one over the last year ... I'm so done working on boats.

Let me know when you're going out on the salt ... I'll try to join ya.
Thx
-G

anut
09-13-2006, 02:46 PM
Great looking refurb. Cannot imagine the time you put in. Looks very worth it.